Clopay Plastic Products
R&D Technical Center
Testing Capabilities
Pilot Line Capabilities

Pilot Line Capabilities

Developing a successful new product or re-engineering mature products is often a partnering effort involving a customer concept with unique performance requirements and creative process engineering. Extensive testing and evaluations are necessary to assure that the product can be manufactured in the most cost-effective and efficient manner possible. Here, customers can test new ideas and explore new possibilities on production-sized equipment that best mimics actual commercial conditions.

Short Production Runs

The Pilot line can extrude cast films, extrusion coat, and extrusion laminate. It can be used for short production runs for market testing or final production runs of specialized limited application materials.



Pilot Line Production-size extrusion line with interchangeable processing units for line configuration flexibility. Second-level mezzanine provides additional web paths for special processes.
Gravimetric Blenders Two extruders, each fed by six-element gravimetric blenders, enable the formulation of complex structures.
Downline  processing unit Down-line processing units are modular and can be easily exchanged using air dollies.
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